{"id":10963,"date":"2026-02-13T12:38:55","date_gmt":"2026-02-13T11:38:55","guid":{"rendered":"https:\/\/www.erreviautomation.com\/?p=10963"},"modified":"2026-02-13T12:38:55","modified_gmt":"2026-02-13T11:38:55","slug":"automotive-spare-parts-warehouse-automated-solutions","status":"publish","type":"post","link":"https:\/\/www.erreviautomation.com\/en\/automotive-spare-parts-warehouse-automated-solutions\/","title":{"rendered":"Automotive spare parts warehouse: automated solutions"},"content":{"rendered":"\n<p><\/p>\n\n\n\n<figure class=\"wp-block-image alignright is-resized\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"590\" src=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/logistica-dei-pezzi-di-ricambio-1024x590.jpg\" alt=\"Automotive spare parts logistics with warehouse automation for the aftermarket\" class=\"wp-image-10896\" style=\"width:434px;height:auto\" srcset=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/logistica-dei-pezzi-di-ricambio-1024x590.jpg 1024w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/logistica-dei-pezzi-di-ricambio-300x173.jpg 300w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/logistica-dei-pezzi-di-ricambio-768x443.jpg 768w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/logistica-dei-pezzi-di-ricambio-200x115.jpg 200w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/logistica-dei-pezzi-di-ricambio.jpg 1299w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Today, spare parts logistics requires immediate availability and responsiveness to reduce downtime and losses, rather than mere efficiency, especially in <strong>aftermarket spare parts<\/strong>. The main challenges in aftermarket spare parts management include a high variety of low-turnover SKUs, irregular pick-ups, stringent cut-offs and last-minute urgencies, with a need for adaptive automation. <\/p>\n\n\n\n<p>Automation enables predictive and flexible logistics with solutions such as Skypod (good-to-person), AMR\/AGV and Pallet Shuttle, as well as decentralised storage networks. The <a href=\"https:\/\/www.exotec.com\/case-studies\/renault-group-case-study\">Renault case study<\/a> demonstrates how these technologies transform aftermarket spare parts management into a strategic asset, improving accuracy, availability and scalability. <\/p>\n\n\n\n<h2 id=\"spare-parts-logistics-the-challenges-ahead\" class=\"wp-block-heading has-black-color has-text-color has-link-color wp-elements-6257138fca15aab49e4a582b33d2d568\"><strong>Spare parts logistics: the challenges ahead<\/strong><\/h2>\n\n\n\n<p>When a component fails, every minute counts: there is no room for delays or production stoppages. You need <strong>agile, resilient and scalable logistics<\/strong>, ready to respond in real time to unforeseen events and peaks in demand. <\/p>\n\n\n\n<p>Main critical issues:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>High variety of low-turnover SKUs<\/strong>: approximately 60% of items are rarely sold but must always be available. Some items remain on the shelves for months without ever going out of stock. <\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Irregular picking volumes<\/strong>: in some sectors, over 60% of items are picked less than once a month, complicating efficient stock management.<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Tight cut-off times<\/strong>: orders often arrive late, but downtime is not permitted.<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Last-minute deliveries and urgent demand management<\/strong>: these require strategic buffering, operational responsiveness and integration with automated picking and dispatching systems.<\/li>\n<\/ul>\n\n\n\n<p>Flexible and adaptable automation: spare parts can range from small sensors to heavy components weighing over 20 kg. They have different levels of fragility and require different packaging methods. The system must adapt to these differences, ensuring safety and efficiency.  <\/p>\n\n\n\n<h2 id=\"how-automation-is-transforming-logistics\" class=\"wp-block-heading has-black-color has-text-color has-link-color wp-elements-1b01c40a820bc28cc4281d2d2a760c6e\"><strong>How automation is transforming logistics<\/strong><\/h2>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"592\" src=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/come-automazione-trasforma-logistica-1024x592.jpg\" alt=\"Skypod\u00ae Automated Storage and Retrieval System (AS\/RS) for automatic handling of spare parts in the warehouse\" class=\"wp-image-10898\" srcset=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/come-automazione-trasforma-logistica-1024x592.jpg 1024w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/come-automazione-trasforma-logistica-300x173.jpg 300w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/come-automazione-trasforma-logistica-768x444.jpg 768w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/come-automazione-trasforma-logistica-200x116.jpg 200w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/come-automazione-trasforma-logistica.jpg 1299w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Today, logistics can no longer limit itself to reacting: it must <strong>anticipate needs<\/strong>. This change of pace is particularly crucial in spare parts logistics and the aftermarket spare parts sector. <\/p>\n\n\n\n<p>Diversifying supplies, decentralising storage and building flexible networks means ensuring <strong>continuity and reliability of service<\/strong>, even in volatile and complex contexts.<\/p>\n\n\n\n<p><strong>The solution?<\/strong> <strong><a href=\"https:\/\/www.erreviautomation.com\/en\/automated-warehouse-types-and-functionality\/\">Automate the warehouse<\/a> <\/strong>with tailor-made processes and technologies to optimise space and increase storage density.<\/p>\n\n\n\n<p>At <strong>Errevi Automation<\/strong>, we design <strong>scalable, customised solutions<\/strong> designed to improve efficiency, precision and operational continuity in all types of warehouses:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><a href=\"https:\/\/www.erreviautomation.com\/en\/solutions\/goods-to-person\/skypod-system-by-exotec\/\">Skypod By Exotec<\/a> <a href=\"https:\/\/www.erreviautomation.com\/en\/solutions\/goods-to-person\/\">good-to-person <\/a><strong>systems<\/strong>: <strong>for order preparation and consolidation<\/strong>.<\/li>\n\n\n\n<li><strong>AMR <\/strong><strong>and <\/strong><a href=\"https:\/\/www.erreviautomation.com\/en\/solutions\/goods-to-person\/amr\/\"><strong><\/strong><\/a><strong><a href=\"https:\/\/www.erreviautomation.com\/en\/solutions\/storage\/agv-automated-guided-vehicles\/\">AGV<\/a><\/strong> <strong>robots<\/strong>: they manage mixed flows of boxes and pallets and connect the different areas of the warehouse.<\/li>\n\n\n\n<li><strong><a href=\"https:\/\/www.erreviautomation.com\/en\/solutions\/storage\/pallet-shuttle\/\">Pallet Shuttle<\/a><\/strong>: an efficient and compact storage system designed to optimise space and speed up pallet handling.<\/li>\n<\/ul>\n\n\n\n<h2 id=\"renault-group-case-study\" class=\"wp-block-heading has-black-color has-text-color has-link-color wp-elements-93db5a1be5c5127b84244978e6476dea\"><strong>Renault Group Case Study<\/strong><\/h2>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"1024\" height=\"592\" src=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/case-study-gruppo-renalut-1024x592.jpg\" alt=\"Automatic warehouse for automotive spare parts with automated storage system\" class=\"wp-image-10900\" srcset=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/case-study-gruppo-renalut-1024x592.jpg 1024w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/case-study-gruppo-renalut-300x173.jpg 300w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/case-study-gruppo-renalut-768x444.jpg 768w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/case-study-gruppo-renalut-200x116.jpg 200w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/02\/case-study-gruppo-renalut.jpg 1299w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>The automotive industry operates in a highly complex environment, characterised by a wide variety of models and innovations such as electric vehicles, which make every operation increasingly challenging. The decline in new car sales has strengthened the strategic role of the aftermarket, which, in addition to promoting customer loyalty, is facing increasingly intense price competition. <\/p>\n\n\n\n<p>In this context, car manufacturers manage between 50,000 and 100,000 SKUs for over 10\u201320 years, maintaining internal logistics to ensure complete control for the efficient management of orders, deliveries and returns.<\/p>\n\n\n\n<p>Discover how the<a href=\"https:\/\/www.renault.it\/gruppo-renault.html\"> Renault Group<\/a> modernised its Villeroy plant. It used Exotec&#8217;s Skypod system. This improved the network of aftermarket spare parts warehouses in France.  <\/p>\n\n\n\n<!-- EXOTEC \u2013 Case Study Renault (Anteprima link) -->\n<div style=\"max-width:760px;margin:24px auto;padding:18px;border:1px solid #e6e6e6;border-radius:12px;background:#ffffff;font-family:Arial, Helvetica, sans-serif;\">\n  <div style=\"display:flex;flex-wrap:wrap;gap:16px;align-items:center;justify-content:space-between;\">\n    \n    <div style=\"flex:1;min-width:240px;\">\n      <div style=\"font-size:12px;letter-spacing:.04em;text-transform:uppercase;color:#6b7280;margin-bottom:6px;\">\n International Case Study\n      <\/div>\n\n      <div style=\"font-size:18px;line-height:1.25;font-weight:700;color:#111827;margin:0 0 8px 0;\">\n Renault Group: logistics automation with Exotec\n      <\/div>\n\n      <div style=\"font-size:14px;line-height:1.45;color:#374151;margin:0 0 12px 0;\">\n Discover how Renault Group has optimised its logistics management thanks to high-density automated solutions.\n      <\/div>\n\n      <a href=\"https:\/\/www.exotec.com\/case-studies\/renault-group-case-study\" target=\"_blank\" rel=\"noopener\" style=\"display:inline-block;padding:10px 14px;border-radius:10px;background:#E6007D;color:#ffffff;text-decoration:none;font-weight:700;font-size:14px;\">\n Read the case study \u2197\n      <\/a>\n\n      <div style=\"margin-top:10px;font-size:12px;color:#6b7280;word-break:break-all;\">\n exotec.com\/case-studies\/renault-group-case-study\n      <\/div>\n    <\/div>\n\n    <div style=\"width:260px;max-width:100%;flex:0 0 auto;\">\n      <div style=\"border-radius:12px;overflow:hidden;border:1px solid #f0f0f0;\">\n        <img decoding=\"async\" src=\"https:\/\/www.exotec.com\/app\/uploads\/2024\/06\/Renault-Deploy.3-927x0-c-default.png\" alt=\"Renault Group \u2013 implementation of Exotec automated system\" style=\"width:100%;height:auto;display:block;\"\/>\n      <\/div>\n    <\/div>\n\n  <\/div>\n<\/div>\n\n\n\n<h2 id=\"conclusions\" class=\"wp-block-heading has-black-color has-text-color has-link-color wp-elements-0a5d5dfa5676e2990c6826312a4a8cd4\"><strong>Conclusions:<\/strong><\/h2>\n\n\n\n<p>Behind every production line is a warehouse that manages up to <strong>500,000 SKUs<\/strong>, from the most common to the rarest, all of which are essential to ensuring smooth production. In this context, efficiency alone is not enough: it is necessary to <strong>anticipate problems and react quickly<\/strong>. <\/p>\n\n\n\n<p>Why it pays to invest in automation:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Up to 80% reduction in errors<\/strong><\/li>\n\n\n\n<li><strong>Fewer returns and complaints,<\/strong><\/li>\n\n\n\n<li><strong>Immediate availability of parts<\/strong><\/li>\n\n\n\n<li><strong>Flexibility and scalability<\/strong><\/li>\n<\/ul>\n\n\n\n<h2 id=\"errevi-automation-optimise-your-spare-parts-logistics\" class=\"wp-block-heading has-black-color has-text-color has-link-color wp-elements-67dc9e5ced57242c04d83bf5a2f74f32\"><strong>Errevi Automation: optimise your spare parts logistics<\/strong><\/h2>\n\n\n\n<p>The timely availability of the correct spare part is now a secure and controllable process. With <strong>Errevi Automation&#8217;s<\/strong> tailor-made solutions, it is possible to <strong>automate the warehouse<\/strong>, optimise flows and picking times, significantly increasing operational efficiency. <\/p>\n\n\n\n<p>Scopri come trasformare il tuo magazzino in un impianto intelligente e performante.<\/p>\n\n\n\n<div style=\"height:39px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-buttons alignwide is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-a89b3969 wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-fill\"><a class=\"wp-block-button__link has-palette-color-8-color has-palette-color-2-background-color has-text-color has-background has-link-color has-text-align-center wp-element-button\" href=\"https:\/\/www.erreviautomation.com\/en\/contact\/\">contact us<\/a><\/div>\n<\/div>\n\n\n\n<h2 id=\"questions-and-answers\" class=\"wp-block-heading has-black-color has-text-color has-link-color wp-elements-7e880ad3bd01486047ec6939b50d9e91\">Questions and answers<\/h2>\n\n\n\n<div class=\"schema-faq wp-block-yoast-faq-block\"><div class=\"schema-faq-section\" id=\"faq-question-1770816677593\"><strong class=\"schema-faq-question\">1. Why has spare parts management become more complex in the aftermarket era?<\/strong> <p class=\"schema-faq-answer\">Spare parts management has changed due to the introduction of digital processes and interconnected machines, shifting the focus from mere efficiency to immediate availability. It is essential to quickly locate, pick up and ship parts to reduce vehicle downtime and losses. <\/p> <\/div> <div class=\"schema-faq-section\" id=\"faq-question-1770816689347\"><strong class=\"schema-faq-question\">2. What are the main challenges in spare parts logistics?<\/strong> <p class=\"schema-faq-answer\">The main critical issues include: High variety of low-turnover SKUs, with 60% of items rarely sold. Irregular picking, with over 60% of items picked less than once a month. Restrictive cut-off times and last-minute rushes.  <\/p> <\/div> <div class=\"schema-faq-section\" id=\"faq-question-1770816702514\"><strong class=\"schema-faq-question\">3. How can automation transform spare parts logistics?<\/strong> <p class=\"schema-faq-answer\">Automation enables a shift from a reactive to a predictive approach, improving efficiency and operational continuity. Technologies such as Skypod, AMR\/AGV and Pallet Shuttle optimise space and increase storage density. <\/p> <\/div> <div class=\"schema-faq-section\" id=\"faq-question-1770816709971\"><strong class=\"schema-faq-question\">4. What does the Renault Group case study demonstrate?<\/strong> <p class=\"schema-faq-answer\">The Renault Group has modernised its spare parts warehouses in France with the Skypod system, demonstrating how automation can improve control, responsiveness and scalability in a competitive environment.<\/p> <\/div> <div class=\"schema-faq-section\" id=\"faq-question-1770816718819\"><strong class=\"schema-faq-question\">5. Why invest in automation with Errevi Automation?<\/strong> <p class=\"schema-faq-answer\">Errevi&#8217;s solutions can reduce errors by up to 80%, minimise returns and complaints, guarantee immediate availability of parts, and improve flexibility and scalability in the management of hundreds of thousands of SKUs.<\/p> <\/div> <\/div>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Today, spare parts logistics requires immediate availability and responsiveness to reduce downtime and losses, rather than mere efficiency, especially in aftermarket spare parts. The main challenges in aftermarket spare parts management include a high variety of low-turnover SKUs, irregular pick-ups, stringent cut-offs and last-minute urgencies, with a need for adaptive automation. Automation enables predictive and [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":10966,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_eb_attr":"","footnotes":""},"categories":[161],"tags":[],"class_list":["post-10963","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-history-en"],"blocksy_meta":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.1 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Spare parts logistics: automation and innovation<\/title>\n<meta name=\"description\" content=\"How automation is transforming automotive parts logistics: SKU management, immediate availability and the Renault case study.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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