{"id":11113,"date":"2026-03-09T16:56:16","date_gmt":"2026-03-09T15:56:16","guid":{"rendered":"https:\/\/www.erreviautomation.com\/spare-parts-logistics-automation-the-renault-case-study-with-the-skypod-system\/"},"modified":"2026-03-10T12:32:45","modified_gmt":"2026-03-10T11:32:45","slug":"spare-parts-logistics-automation-the-renault-case-study-with-the-skypod-system","status":"publish","type":"post","link":"https:\/\/www.erreviautomation.com\/en\/spare-parts-logistics-automation-the-renault-case-study-with-the-skypod-system\/","title":{"rendered":"Spare parts logistics automation: the Renault Group revolutionises order preparation, from 2 hours to 15 minutes thanks to the Skypod\u00ae system"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"11113\" class=\"elementor elementor-11113 elementor-11036\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-61468a9 e-flex e-con-boxed e-con e-parent\" data-id=\"61468a9\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-405a937 elementor-widget elementor-widget-text-editor\" data-id=\"405a937\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The <strong>automation of spare parts logistics<\/strong> is now a strategic lever for improving order fulfilment speed, component availability and service quality.<\/p><p>A concrete example comes from the <strong>automotive sector<\/strong>: the Renault Group has transformed its spare parts management by introducing <a href=\"https:\/\/www.erreviautomation.com\/en\/solutions\/goods-to-person\/skypod-system-by-exotec\/\">Exotec&#8217;s Skypod\u00ae<\/a> system, drastically reducing order preparation times.<\/p><p>In this case study, we analyse the logistical challenge faced by the Renault Group and the results achieved through the <b>automation of its spare parts warehouse<\/b>.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-782572ee e-flex e-con-boxed e-con e-parent\" data-id=\"782572ee\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5ec401be elementor-widget elementor-widget-text-editor\" data-id=\"5ec401be\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<figure class=\"wp-block-image alignright size-full is-resized\"><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone wp-image-11039\" style=\"width: 434px; height: auto;\" src=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024143-scaled-927x0-c-default.jpg\" alt=\"Renault spare parts logistics automation with Skypod system\" width=\"927\" height=\"618\" srcset=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024143-scaled-927x0-c-default.jpg 927w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024143-scaled-927x0-c-default-300x200.jpg 300w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024143-scaled-927x0-c-default-768x512.jpg 768w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024143-scaled-927x0-c-default-200x133.jpg 200w\" sizes=\"(max-width: 927px) 100vw, 927px\" \/><\/figure><p>To speed up <strong data-start=\"2701\" data-end=\"2777\">spare parts logistics and spare parts warehouse automation<\/strong>, the <strong>Renault Group <\/strong>turned to<strong> Exotec&#8217;s Skypod\u00ae <\/strong>system, an elegant AS\/RS system that <strong>has enabled order processing times to be reduced <\/strong>from 120 minutes to just 15 minutes.<\/p><p>The Renault Group, a world leader in the automotive sector, stands out for its ongoing commitment to innovation and process optimisation, particularly in logistics. This commitment is exemplified by the simplified management of the spare parts supply chain, overseen by the company&#8217;s Spare Parts and Accessories Logistics Department (DLPA). <\/p><h2 class=\"wp-block-heading has-black-color has-text-color has-link-color\"><strong>The Challenge<\/strong><\/h2><figure class=\"wp-block-image size-full\"><img decoding=\"async\" class=\"alignnone wp-image-11052\" src=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024058-lowres-927x618-2.jpg\" alt=\"Skypod Exotec system for spare parts warehouse automation\" width=\"927\" height=\"618\" srcset=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024058-lowres-927x618-2.jpg 927w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024058-lowres-927x618-2-300x200.jpg 300w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024058-lowres-927x618-2-768x512.jpg 768w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024058-lowres-927x618-2-200x133.jpg 200w\" sizes=\"(max-width: 927px) 100vw, 927px\" \/><\/figure><p>The Renault Group faced a number of significant challenges in managing spare parts logistics in Europe:<\/p><ul class=\"wp-block-list\"><li><strong>Fragmented distribution system<\/strong>: warehouses were organised by part type rather than by region, creating inefficiencies.<\/li><li><strong>No dedicated warehouse for France<\/strong>: limited capacity to meet domestic demand, which accounts for 37% of DLPA operations.<\/li><li><strong>Outdated systems<\/strong>: obsolete equipment and technologies hinder customer service quality and innovation.<\/li><\/ul><p>To overcome these challenges, the Renault Group reorganised its spare parts warehouse network in France, focusing on centralising operations and customising sites to specific market needs. At the heart of this effort was the Villeroy facility, which was completely modernised with the Skypod\u00ae system as its core technology and designated as the main distribution centre for the French market. <\/p><h2 class=\"wp-block-heading has-black-color has-text-color has-link-color\"><strong>The Skypod\u00ae system solution<\/strong><\/h2><figure class=\"wp-block-image size-full\"><img decoding=\"async\" class=\"alignnone wp-image-11041\" src=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/Renault-Deploy.3-927x0-c-default.png\" alt=\"automated warehouse for Renault automotive spare parts\" width=\"927\" height=\"608\" srcset=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/Renault-Deploy.3-927x0-c-default.png 927w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/Renault-Deploy.3-927x0-c-default-300x197.png 300w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/Renault-Deploy.3-927x0-c-default-768x504.png 768w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/Renault-Deploy.3-927x0-c-default-200x131.png 200w\" sizes=\"(max-width: 927px) 100vw, 927px\" \/><\/figure><p>Using the Skypod\u00ae system as its core technology, <a href=\"https:\/\/www.exotec.com\/\" target=\"_blank\" rel=\"noopener\">Exotec<\/a> has integrated a wide range of additional solutions for end-to-end automation, including:<\/p><ul class=\"wp-block-list\"><li>A range of specialised machines, including: <strong>carton forming and sealing systems, printers for packing lists and RFID labels, a wrapping machine and 30 ergonomic grippers<\/strong>, all designed to increase speed and precision.<\/li><\/ul><ul class=\"wp-block-list\"><li>Retail label printers at picking stations improve inventory traceability and stock management.<\/li><\/ul><ul class=\"wp-block-list\"><li>A waste <strong>collection system integrated<\/strong> into the injection stations ensures efficient waste management and a cleaner working environment.<\/li><\/ul><h2 class=\"wp-block-heading has-black-color has-text-color has-link-color\"><strong>Key results<\/strong><\/h2><figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"927\" height=\"618\" class=\"wp-image-11044\" src=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024058-lowres-927x618-1.jpg\" alt=\"\" srcset=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024058-lowres-927x618-1.jpg 927w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024058-lowres-927x618-1-300x200.jpg 300w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024058-lowres-927x618-1-768x512.jpg 768w, https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/EXOTEC_RENAULT_24-04-2024058-lowres-927x618-1-200x133.jpg 200w\" sizes=\"(max-width: 927px) 100vw, 927px\" \/><\/figure><h6><strong>Revolutionary performance<\/strong><\/h6><ul class=\"wp-block-list\"><li>Over 5,000 lines selected per hour with only 14 Skypod\u00ae system operators.<\/li><li>Order processing time has decreased dramatically, from 120 minutes to just 15 minutes, enabling faster fulfilment.<\/li><li>Capacity to store and retrieve over 1.6 million items in just 3,450 m\u00b2, which is slightly more than half the size of a football pitch.<\/li><\/ul><h6><strong>Operational stability and cost savings<\/strong><\/h6><ul class=\"wp-block-list\"><li>Centralisation of over 80% of French operations in a single facility thanks to the Skypod\u00ae system&#8217;s ability to manage omnichannel order fulfilment and seamlessly adapt to dynamic order demands.<\/li><\/ul><h6><strong>Improving customer service<\/strong><\/h6><ul class=\"wp-block-list\"><li>Orders placed before 5:30 p.m. are delivered by 8:00 a.m. the following day, which is a significant advantage in terms of responsiveness and convenience.<\/li><li>It has achieved a customer satisfaction rate of over 99.7%, reinforcing its reliability and speed of order fulfilment.<\/li><\/ul><blockquote class=\"wp-block-quote\"><p><strong>&#8220;Meeting deadlines and achieving our growth curve was a major challenge. We are satisfied with the results achieved so far and are preparing to finalise the organisational transformation around this new structure.&#8221; <\/strong>&#8211; Louis Szukics, Warehouse Engineering Manager \u2013 Transformation Division, Renault Group<\/p><\/blockquote><div style=\"width: 1351px;\" class=\"wp-video\"><!--[if lt IE 9]><script>document.createElement('video');<\/script><![endif]-->\n<video class=\"wp-video-shortcode\" id=\"video-11113-1\" width=\"1351\" height=\"760\" preload=\"metadata\" controls=\"controls\"><source type=\"video\/mp4\" src=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/1014_RNO_EXOTEC_DEF_16x9_CLEAN.mp4?_=1\" \/><a href=\"https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/1014_RNO_EXOTEC_DEF_16x9_CLEAN.mp4\">https:\/\/www.erreviautomation.com\/wp-content\/uploads\/2026\/03\/1014_RNO_EXOTEC_DEF_16x9_CLEAN.mp4<\/a><\/video><\/div><h2 class=\"wp-block-heading has-black-color has-text-color has-link-color\"><strong>Ready to Transform Your Warehouse?<\/strong><\/h2><p>The timely availability of the correct spare part is now a secure and controllable process. With <strong>Errevi<\/strong> <a href=\"https:\/\/www.erreviautomation.com\/en\/solutions\/\">Automation&#8217;s tailor-made warehouse logistics solutions<\/a>, it is possible to a<a href=\"https:\/\/www.erreviautomation.com\/en\/automated-warehouse-types-and-functionality\/\">utomate the warehouse<\/a>, optimise flows and picking times, significantly increasing operational efficiency. <\/p><p>Discover how to transform your warehouse into a smart, high-performance facility.<\/p><div class=\"wp-block-buttons alignwide\"><div class=\"wp-block-button is-style-fill\"><a class=\"wp-block-button__link has-palette-color-8-color has-palette-color-2-background-color has-text-color has-background has-link-color has-text-align-center wp-element-button\" href=\"https:\/\/www.erreviautomation.com\/en\/contact\/\">contact us<\/a><\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Discover how the Renault Group revolutionised its warehouse with the Skypod\u00ae system<\/p>\n","protected":false},"author":1,"featured_media":11136,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_eb_attr":"","footnotes":""},"categories":[161],"tags":[],"class_list":["post-11113","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-history-en"],"blocksy_meta":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.1 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Spare parts logistics automation: the Renault case study<\/title>\n<meta name=\"description\" content=\"Discover how the Renault Group transformed its spare parts logistics, reducing order fulfilment times from 120 to 15 minutes thanks to the Skypod system.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link 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